Work started in 1979 and was supposed to finish in 1983. consisted of the new four-lane, double-leaf bascule (draw) bridge and a Ha! The agency's Bay Region spokeswoman Anita Richardson said MDOT will follow the recommendations of an independent report on the mishap to make sure construction mistakes dont occur in the future on the Zilwaukee Bridge or on other Bay Region road work. Our concern is if they shut it down for one year in each way, it could have a major impact, Jolin said. This archive footage shows construction at Michigan's Zilwaukee Bridge in 1982 and its official opening in 1987. The final bridge would not be completed until 1987-88, but finally, the people of Zilwaukee had a bridge that could handle their growth. freeway beginning at the northern end of the 1953 bypass (at present-day M-13), The State Journal story from Nov. 11, 1960. As more and more ships traversed the Saginaw River, the bridge had to be opened more frequently, stopping vehicle traffic. each cable is about the size of a man's wrist. earlier two-lane highway of Saginaw was incorporated into the new Interstate The last one was cast in late 1986. The segments were cast of specially designed concrete which is one-third The tilting also damaged the pier footing beneath it. 107. in a specially built facility and then transported to the construction The town's founders called it Zilwaukee to confuse it with the city of Milwaukee, Wisconsin in hopes of luring settlers there to work. Bridge "bearings" are pads under the bridge deck that transfer loads to the piers while allowing for some movement. Much more on the They look like this: According to Michigan Highways, MDOT engineer Matthew Chynoweth says the bearings for the Zilwaukee Bridge are getting worn out. The cost was approximately $6.8 million. In an August 22, 1989 article, The Chris has a master's degree in history and teaches at the University of Northern Colorado. Instead, a chemical compound called calcium magnesium acetate is used as an alternative. Final position was attained on March 23, 1984, completing a challenging engineering and construction task and using some unusual and innovative methods in the process. of concrete was installed on the bridge and the northbound lanes of the I-75/US-23 freeway A track-mounted crane atop the launching Adding insult to injury, the contractor discovered that more than 30 of the new bearings weren't properly designed and would not fit where they were to be installed. a major concern with the public at the time. After the completion of the new bridge, the Zilwaukee Bridge experienced a stretch of mostly peace for cars and freighters alike. text here is reproduced word-for-word from the original report and Were talking about, of course, the Zilwaukee Bridge. new eastern bypass of Saginaw for through US-23 traffic, Cast-in-place bridge segments are cast in traveling forms placed to turn the 70-foot trailer around on the 73-foot wide bridges, the trailer The incident added many years to the projected completion of the new bridge. The bridge wasnt even open for traffic yet at this point. of an epoxy resin makes the repaired area stronger than the concrete was The Saginaw Township Republican indicated he wants to avoid a repeat of a snafu that forced thousands of motorists to detour from the northbound lanes of the Zilwaukee Bridge for most of 2008. In 1960, the new route opened -- and the Zilwaukee Bridge was born. Crossing the Saginaw River may have been exciting for kids who liked drawbridges, but enough adults became tired of the constant traffic that a new structure was needed. The project is expected to last through January 2015. Photo taken by Douglas Butler in August 2014, License: Creative Commons Attribution (CC BY). Adam has taught history, government, and economics to students in grades 6-12 for five years. They ride electric cars inside to inspect and do repairs. The tractor simply delivers the segment However, let's step back in time to the genesis of the crossing 2023 Advance Local Media LLC. While a decommissioning of the Zilwaukee bridge is a long way off, the bridge's lifespan is probably in the ballpark of 80 to 100 years, said Gregg Brunner, associate region engineer with the Michigan Department of Transportation. It makes for an imposing sight, and the Zilwaukee Riverfront Park sits nearby. The work was completed in 2015 and was expected extend the life of the bridge until 2087. This high-level, segmental concrete bridge spanning the Saginaw River is said to be the perfect example on how not to build a bridge. It was only 150 feet wide and several ships ended up clipping the bridge, causing damage and even more traffic issues. When the balanced group of four segments is in place, a segment is again It stands on its own steel legs Copyright 2023 ClickOnDetroit.com is managed by Graham Digital and published by Graham Media Group, a division of Graham Holdings. Department of Transportation issued a report detailing the background The 4-lane highway crossed the Saginaw River as a draw bridge. MDOT Bay City Transportation Service Center Manager Gregg Brunner said which are hollow and usually rectangular in shape. As an aid in joining each precast piece to its mate, high-strength epoxy That same article noted the City could save $10-30 million by buying the then-18-year-old structure than building a brand-new one, although it would have had to get Coast Guard approval, since it would have violated the maximum required channel with of 150 feet. The segments are joined in an MDOT-produced publication from the early-1990s: The Chynoweth noted the new bearings would double the Zilwaukee Bridge's lifespan to a now-predicted 100 years, or through 2087. The bridge was built segment by segment, working from one end of the river toward the other side. Groves and Sons Company was the low bidder on a contract to complete the remaining bridge, and they engaged T.Y. Heres an aerial map that shows the location of the draw bridge vs. the new bridge: Construction on the new structure, projected to cost about $77 million without ramps and approaches, started in late 1979. After more than four years, MDOT announced a $70-million project to replace 154 of the bridge's bearings as well as rebuild four miles of the I-75/US-23 freeway between the I-675 junctions, replace the Janes Ave overpass, and repair and widen the Wadsworth Rd and CSX Railroad underpasses to the south of the bridge. On some cold days these new sections could not be properly sealed against water infiltration, eventually leading to spalling as the water froze and expanded. Hydraulic presses were used to realign the bridge. While the need for a replacement of the original structure became acute soon after it was completed,[3] the construction of the current structure was also plagued with difficulties. The towns population, as of 2010, was about 1,600. project later in the decade. Less than fifteen years after the original bascule bridge was opened, The original Zilwaukee Bridge as a four-lane draw bridge. BAY CITY, Mich - Bay County 911 reports there are two different multi-vehicle accidents on both northbound and southbound I-75 on top of the Zilwaukee Bridge. They range from a few hundred no alterationsgrammatical or otherwisehave been made. How to Survive and Journey through the Nanisivik Highway, The Ultimate Guide to Traveling the Inuvik-Tuktoyaktuk Highway, Tuktoyaktuk Winter Road was closed permanently on April 2017, Dalton Highway is the loneliest road on Earth, Slettnes lighthouse: the road to the end of Europe, How to Stay Safe on Dangerous Roads: Preparing Your Car for Bad Weather Driving. The Zilwaukee Bridge exists as an alternative to the federal governments original I-75 design. of high-strength reinforced concrete segments held together by thousands Each one was closely inspected by a specially I-675 was built, in part, to help traffic bypass the original drawbridge while the current high-level Zilwaukee Bridge was being proposed and constructed, in addition to providing better access into and through downtown Saginaw. 2023 Advance Local Media LLC. Saturday, August 20th 2022 Crashes impacting NB and SB 75 on the Zilwaukee Bridge. A pier footing cracked, presumably due to resulting stress. the bridge, causing damage and additional tie-ups on the freeway as well. on this website in its entirety for informational purposes and can be The Zilwaukee Bridge was conceived as a way around I-75's drawbridge, called a bascule bridge, over the Saginaw River. After the cleanup and investigations and hiring of new contractors, work didn't resume until late 1984. To protect them from corrosion, all the high strength, post-tensioned steel cables inside the . The original bridge routed traffic through the small city of Saginaw. According to MDOT records, other proposals included barring river traffic, relocating the freeway and digging a tunnel under the river. The best, most concise description of the Zilwaukee Bridge can be found This technology has gained rapid acceptance and has spread to other countries. beginning at the existing route (Dixie Hwy) in Bridgeport, continuing northerly Originally, the Zilwaukee Bridge was to be completed by November 1983. Traffic began using the Zilwaukee Bridge again on October 1, 2008. Needless to say, the draw bridge wasnt exactly working. On August 28, 1982, temporary compression blocks began to crush while a concrete segment was being transported, causing a 300-foot-long section of the bridge deck to sag five feet on one end, and rise three-and-a-half feet on the other end. All rights reserved. as well. The bridge has twin decks built of a series of high-strength reinforced concrete segments held together by thousands of firmly tensioned steel cables. filled with cement grout under high pressure. group to create a solid unit, six segments long. Its a lot of extra time and miles for my truck because were right off I-75, he said. [Image: The bridge takes shape. For five years, it has routinely stored blueprints electronically, he River at the border of Washington and Oregon, opened in 1982, and the new During bridge maintenance, I-675 is used as a detour route for traffic. bridge was opened to traffic on Monday, September 19, 1988. 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Many more steel tendons are stressed at this time to make the two spans This only after or pillar. planned at that time, the 1953 bypass would become part of a much bigger The Zilwauke Bridge is so high because it must allow boats to past. The repair work added $500,000 to the $3.8 million project and postponed the bearing replacement project to 2012. The solution was ingenious: pipes filled with refrigerant were inserted into the bedrock and then frozen to create a firm foundation for the bridge. Clearly, a new solution was needed. through downtown via US-10 and US-23. auto transporter trucks weighing 40 tons each. Here's a copy of letters this week from an MDOT engineer to Kahn and from Kahn to MDOT's director about the Zilwaukee Bridge construction mishap. To unlock this lesson you must be a Study.com Member. Registration on or use of this site constitutes acceptance of our User Agreement, Privacy Policy and Cookie Statement, and Your California Privacy Rights (User Agreement updated 1/1/21. Brunner said MDOT will meet with government officials and business owners to review traffic patterns before construction begins. since the bridges construction in the 1980s, the agency has used Traffic: Estimated 21,600,000 vehicles per year. This balanced group of four are installed. can be pulled from either end. Traffic is being rerouted along as follows: Here's a map of the detours and the other I-75 construction projects nearby: MDOT says work on the bridge includes "replacing bearings, bridge deck overlay and barrier repairs, and electrical work.". Share YOUR roads!We'vemorethan 13.000 roads but we want more! Community Rules apply to all content you upload or otherwise submit to this site. According to a story The northbound lanes of Interstate 75 across the bridge, closed since Feb. 18, 2008, to replace bearings that allow it to expand and contract in changing weather, were due to reopen by the end of March. stronger than that usually specified by MDOT for bridge decks. Technology for ost-tensioned, segmental, box girder bridges was developed [3] The Zilwaukee Bridge is approximately 8,000 feet (2,400m) in length and rises 125 feet (38m) at its highest point.[1][2]. The mighty Mackinac Bridge is Michigans signature bridge, with its own rich history. The Zilwaukee Bridge is a high-level bridge carrying I-75 (and U.S. 23) over the Saginaw River at Zilwaukee. at the intersecting roads. If you need help with the Public File, call (313) 222-0566. SAGINAW, Mich. Friday marks 35 years since the Michigan Department of Transportation opened the Zilwaukee Bridge. The Zilwaukee Bridge has some impressive specifications. That structure was supposed to be completed in 1983, but the collapse of a temporary compression block on an expansion joint in 1982 literally derailed the project. New bearings of "high-density plastic material" will give the bridge a much longer life: The bridge project, along with other nearby bridge and highway projects, are expected to cost $70 million. Zilwaukee Mayor Gene Jolin said he hopes the state will keep two-way traffic on the bridge when it starts a two-year deck replacement and bearing project in 2012. subjected every day to far heavier weights than it will ever experience The weight of the launching girder, combined with the truck carrying a on the new structure commenced in late-1979 and was projected to cost approximately Segments Thanks to the new bridge, it is easy to get over the Saginaw. At Zilwaukee, these jobs are accomplished by two specially The setback took two years and $6 million more unbudgeted dollars. The grout cures to become On Tuesday, September 22, 1987 the final 117-ton piece completion. http://www.michiganhighways.org/listings/US-010.html. Kahn also expressed concern about future lane closures on the bridge. The issue of one-way traffic is of great concern to local businesses and local government, he wrote in the letter to Steudle. Repair work began in the early summer of 1983 and totaled around $6.8 million. The ship failed to respond after turning the bend near the bridge. These joints have to be kept perfectly immobile during construction, so they are filled with temporary blocks held in place with steel tendons. The bridge is named after the small city in Saginaw County, Zilwaukee, obviously. That way, neither vehicle nor shipping traffic would be impeded by the other. After a bridge span is complete and construction If you purchase a product or register for an account through one of the links on our site, we may receive compensation. The southbound lanes opened in the fall of 1988, at which point the old bascule bridge was officially closed. However, the bridge caused long traffic jams whenever it opened, so local officials commissioned an alternative. Well, hold on -- not exactly. The bridge also features a massive tie-down block that spans 57 x 46 x 5-1/2 feet and weighs about 1,100 tons. As noted above, when the bridge was approximately half-complete, a major Related: The story of Metro Detroits Cold War nuclear missile defense system: The original homeland security. High pressure injection The Zilwaukee Bridge is a box-and-girder concrete segmental bridge that crosses the Saginaw River in Michigan. Because it would be virtually impossible However, construction ground to a halt in 1982 when a significant accident paralyzed work. While the remaining ramp connections were A bit of a boring one, the Zilwaukee Bridge carries I-75 and US-23 over the Saginaw River and connects Zilwaukee with Zilwaukee Township. If youd like to read more in depth about the history of the Zilwaukee Bridge, check out this A-to-Z guide from Michigan Highways. Traffic shifted between I-75/US-23 and I-675 twice weekly to ensure three lanes were open in the direction of peak travel. segments is then pulled together with high-strength steel cables, also Today, there are more than 70 segmental bridges either completed or under $77 million (not counting approaches and ramp work). Many Michigan seniors, like Tom Fleisher of West Bloomfield, remember the signs warning people. Aerial map of Zilwaukee Bridges by Chris Bessert/Michigan Highways. Now, the bridge is very busy. Zilwaukee Bridge is ahigh level bridge carrying I-75 [and US-23] over An average of more than 6,600 pounds of steel cables holds each segment in place. Segmental bridges are in two general categories: precase and cast-in-place. The original bid for the project was $76.8 million. A three-week project turned into six months, and crews ended up discovering that more than 30 of the new bearings werent properly designed and would not fit. The northbound lane of bridge is now closed due to construction and will likely remain closed through July 4 . Its a stretch many who live in Metro Detroit are familiar with as a passage for a trip to Northern Michigan, perhaps for Memorial Day or Labor Day. As the interstate highway system brought increased traffic to the area, a drawbridge was built in 1960. But in August of 1982, after more than half the bridge had taken shape disaster struck. A report released by MDOT in December 2010 noted the problems with the 2008 project were due to faulty documentation from the bridge's original construction. For precast segments, each individual piece is cast against its ultimate When the block was crushed, a 300-foot-long section of bridge deck sagged 5 feet on one end and rose 3-and-a-half feet on the other, according to MDOT records. The accident delayed construction for over 2 years.Pic: http://media.mlive.com/saginawnews_impact/photo/zilwaukee-bridge-bbec235072ccfec4.jpg. inch in diameter. Yes, the Zilwaukee Bridge of 1960 was a drawbridge. SAGINAW, Mich. - Friday marks 35 years since the Michigan Department of Transportation opened the Zilwaukee Bridge. During the six-month shutdown, traffic was rerouted via I-675 through downtown Saginaw and massive back-ups were common. the bridge opened, it also caused problems for traffic on the Saginaw River These bearings do require extensive maintenance and replacement, as they see more wear and tear than typical construction elements might. The dramatic failure of the Zilwaukee Bridge was successfully repaired by the State of Michigan in 1983. The bridge in question that "collapsed in the 1950s" has to be the Cass Avenue bridge, though re-using this bridge is something I've never heard about before. Each cable is stretched with hydraulic jacks, stressed to nearly 200 tons, In this installment, MDOT. Detroit Free Press noted "Containing and removing the toxic copyright 2003-2023 Study.com. He has a BA in Philosophy from UC Santa Barbara, and an MA in Philosophy, Politics, and Economics from CEVRO Institute, Prague, Czech Republic. The Zilwaukee Bridge is a high-level, segmental concrete bridge spanning the Saginaw River in the U.S. state of Michigan. a new contractor. Add onto that the fact that the drawbridge span was pretty narrow, resulting in several ships running into the bridge and getting stuck, and it became pretty obvious that a new bridge was needed. the span for more than a year. Zilwaukee Bridge - Old. Sometimes, the back-ups exceeded 30 miles and several hours in length. Flint Journal file photoTravelers go on the Zilwaukee Bridge during lunchtime in 1999. Kayla is a Web Producer for ClickOnDetroit. Its like a teacher waved a magic wand and did the work for me. This helps to ensure that the bridge could withstand about twice as much weight as is predicted during peak traffic hours. From MDOT: New guidelines recommend early, aggressive treatment for childhood obesity, Deaf student's Michigan lawsuit at center of Supreme Court case, Michigan secretary of state outlines policy hopes for legislative session, State survey: UP wolf population stable, may have reached capacity, Michigan to begin distributing $81 million opioid settlement money, How an 'anti-planner' helps artist with ADHD get stuff done, Price tag for keeping the Zilwaukee Bridge clear of ice and snow, I-75 North will continue across the bridge, I-75 South will shift onto I-75 northbound lanes and over the bridge. The bearingsdesigned to support up to 8 million pounds eachrequire replacement because of normal wear and tear since the bridge's opening in 1987. On December 7, 2012 the Detroit News reported that a $70 million MDOT program would commence the following April to replace 154 bearings, rebuild 4 miles of I-75, replace the Janes Road bridge, and repair the CSX and Wadsworth Road rail bridges in the area. bascule bridge was permanently closed on that datebut only to automobile Construction efforts hit a major setback in August 1982, when, among other, less-significant causes, mispositioned weight crushed a temporary block placed in an expansion joint. girder picks up the segments from the truck and delivers them to the location A truck hauled the segments up one by one on a double-side trailer that allowed the truck to circle around after dropping the load and hitch back up on the other side. in France and Germany in the late 1950s and early 1960s. While the Zilwaukee Bridge is a bit shorter than the Mackinac Bridge, it is much wider. one of the most spectacular bridges in the world. Why is the Zilwaukee Bridge so tall? By 1975, the state of Michigan was already planning out a replacement bridge to cross the Saginaw River. By 1982, the 52 piers that would support the bridge were finished, and expansion joints were being added. The report found that undocumented field changes occurred during construction.". After eight years of construction, the northbound lanes of the Zilwaukee Bridge were opened Dec. 23, 1987. the decision came to replace it with a high-level bridge. A match-cast segment is attached to one side of that pier group in the completed 1.5-mile-long bridge. In 1978, the first shovels went into the ground to build high enough to allow high-speed traffic and freighters through at the same time. found at the following link. deck of the old drawbridge now rests on the bottom of Lake Huron as a fish The Zilwaukee Bridge is a massive segmental concrete bridge that carries the I-75 over the Saginaw River in Michigan. girder. Authorities chose the lower-cost option. 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